25kV Solid Aluminum Primary UD Cable TR-XLPE/CN/LLDPE MV-90 100% I.L. 260 mils
Conductor:
Solid Aluminum Conductor
Insulation:
TR-XLPE Insulation
Jacket:
LLDPE Jacket with 3 Red Stripes
Neutral:
Copper Wire Concentric
Rated Voltage:
15kV-35kV
Temperature range:
90℃
Size range:
2AWG-4/0AWG
Standard:
UL 1072
Color:
Black
Description
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Conductor
Solid Aluminum Conductor(filled or unfilled)

Insulation and Sheath
TR-XLPE& LLDPE Jacket with 3 Red Stripes

Shield
Extruded Semi-Conducting Conductor Shield

Temperature Rating
90°C
25kV 100% I.L. Solid Aluminum TR-XLPE MV-90 UD Cable – Reliable High Voltage Distribution with Standard Insulation
Stepping up to 25kV distribution requires cable designed for higher voltage stress, and this primary underground cable meets the challenge with 260 mils of TR-XLPE insulation at 100% insulation level. Featuring a solid aluminum conductor, TR-XLPE insulation, extruded semi-conducting shields, a concentric neutral of helically applied copper wires, and a rugged LLDPE jacket with three red stripes, this cable is designed for high voltage power transmission in industrial and utility applications. UL1072 certified and MV-90 rated for continuous 90°C operation, it is suitable for underground duct and direct burial installations where standard insulation protection meets operational requirements. The solid aluminum conductor provides efficient power transmission for heavy loads while offering significant weight advantages over copper. The TR-XLPE insulation provides superior resistance to water treeing, ensuring long-term reliability in wet underground environments where moisture exposure is a constant concern.

Single Core MV90 Cable
These single-core MV-90 primary underground distribution cables feature solid aluminum conductors with TR-XLPE insulation, extruded semi-conducting conductor and insulation shields, a concentric neutral of helically applied copper wires, and a rugged LLDPE jacket with three red stripes. UL1072 certified and MV-90 rated for continuous 90°C operation, they are designed for 15kV and 25kV systems with 100% and 133% insulation levels. The TR-XLPE insulation provides excellent resistance to water treeing, ensuring long-term reliability in wet underground conditions. These cables deliver dependable medium voltage power transmission for industrial plant feeders, utility substations, and power generation facilities.

Conductors:Solid Aluminum

Rated Voltage : 15KV-35KV

Insulated:TR-XLPE

Jacket: LLDPE

Standards : UL1072

Temperature range :90℃
Advantages of 25kV Solid Aluminum MV-90 100% I.L. 260mils cable
The 260 mils TR-XLPE insulation provides the dielectric strength required for 25kV systems at 100% insulation level, ensuring reliable power transmission for heavy industrial and utility applications. The solid aluminum conductor offers excellent conductivity with significant weight reduction, minimizing shipping costs and easing installation for large-scale projects. The TR-XLPE insulation delivers superior resistance to water treeing, significantly extending cable service life in wet underground installations. The rugged LLDPE jacket provides outstanding protection against moisture, chemicals, and mechanical stress, ensuring decades of reliable service in demanding underground conditions.

Product Description
The Medium Voltage Underground Distribution (UD) cables consist of an Aluminum Solid conductor, covered with tree-retardant cross-linked polyethylene (TR-XLPE), a concentric neutral of helically applied copper wires, and a linear low-density polyethylene (LLDPE) jacket with 3 extruded red stripes.
Applications
- Suitable for underground primary power applications
- For wet or dry locations
- For direct burial or in duct
Features
- High dielectric strength
- Low moisture absorption
- Low dielectric loss
- Excellent resistance to treeing
- Jacket is sunlight-resistant
- Designed to operate continuously at a conductor temperature not exceeding
90°C for normal operations
130°C for emergency overload
250°C for short circuit
| SPECIFICATIONS | |
|---|---|
| Conductor Count | 1 conductor |
| Conductor | Aluminum 1350 Solid |
| Gauge Sizes | Available in 2AWG through 4/0AWG |
| Conductor Strand Shield | Extruded thermoset semi-conducting polymer over the conductor |
| Insulation | Tree-Retardant Cross-linked Polyethylene (TR-XLPE) |
| Insulation Shield | Extruded thermoset semi-conducting polymer over the insulation |
| Neutral | Helically applied, annealed, solid bare copper wires |
| Jacket |
Linear Low-Density Polyethylene (LLDPE)
|
| Jacket Marking | 00000 FT GREATER WIRE XXAWG (KCMIL) AL SOL 1/C XXKV XXX% INSUL LEVEL XXXMILS TRXLPE AA X #BB LLDPE JKT TYPE MV-90 (UL) MADE IN USA MMDDYYYY (LIGHTNING BOLT) |
| Packaging | Non-returnable wood reels in a variety of lengths and dimensions |
| Performance Compliances | ASTM B3 ASTM B230 ASTM B609 ICEA S-94-649 ICEA T-34-664 (moisture blocked jacket), as needed AEIC CS8 UL 1072 (MV-90) RUS U1 |
Aluminum Solid 25kV 100% I.L. 260mils
| Conductor Size AWG/kcmil |
Nom. Conductor Diameter in (mm) |
Insulation Diameter in (mm) |
Concentric Neutral No. x AWG |
Jacket Thickness in (mm) |
Approx. Overall Diameter in (mm) |
Approx. Net Weight lbs/kft (kg/km) |
Ampacity |
|
| Underground Duct |
Direct Buried |
|||||||
| 1/3 Reduced Neutral | ||||||||
| 1 | 0.289(7.3) | 0.87(22.1) | 6×14 | 0.050(1.3) | 1.19(30.2) | 565(841) | 140 | 175 |
| 1/0 | 0.325(8.3) | 0.90(22.9) | 6×14 | 0.050(1.3) | 1.23(31.2) | 605(900) | 155 | 195 |
| 2/0 | 0.365(9.3) | 0.94(23.9) | 7×14 | 0.050(1.3) | 1.27(32.3) | 665(990) | 180 | 220 |
| 3/0 | 0.410(10.4) | 0.99(25.1) | 9×14 | 0.050(1.3) | 1.32(33.5) | 745(1,109) | 200 | 250 |
| 4/0 | 0.460(11.7) | 1.04(26.4) | 11×14 |
0.050(1.3) | 1.37(34.8) | 840(1,250) | 235 | 285 |
| Full Neutral | ||||||||
| 1 | 0.289(7.3) | 0.87(22.1) | 13×14 | 0.050(1.3) | 1.19(30.2) | 650(967) | 140 | 175 |
| 1/0 | 0.325(8.3) | 0.90(22.9) | 16×14 | 0.050(1.3) | 1.23(31.2) | 725(1,079) | 155 | 195 |
| 2/0 | 0.365(9.3) | 0.94(23.9) | 20×14 | 0.050(1.3) | 1.27(32.3) | 820(1,220) | 180 | 220 |
| 3/0 | 0.410(10.4) | 0.99(25.1) | 25×14 | 0.050(1.3) | 1.32(33.5) | 935(1,391) | 205 | 250 |
| 4/0 | 0.460(11.7) | 1.04(26.4) | 32×14 | 0.050(1.3) | 1.37(34.8) | 1,090(1,622) | 235 | 285 |
Certification
MV cable is UL certified. MV-90 cable complies with medium-voltage cable standards such as UL 1072 and ICEA S-96-659 (NEMA WC71) and has passed the UL 1685 vertical tray flame retardancy test, ensuring the cable's safety in fire conditions.

Heat-Resistant
Wear Resistance
Mechanical Strength
UL Certificated


APPLICATIONS
MV-90 single-core medium voltage cables are available in both shielded and unshielded constructions to meet diverse installation requirements. Unshielded designs simplify installation and allow flexible laying in both dry and humid environments, while shielded constructions provide enhanced protection against electrical stress and electromagnetic interference for more demanding applications. These cables are suitable for power transmission in feeders, motor power supplies, transformer connections, and distribution equipment. They provide a reliable medium-voltage power distribution solution for industrial and commercial facilities across a wide range of applications.

Industrial Power
MV medium-voltage cables are widely used in main power feeders in factories and manufacturing facilities, providing stable power transmission under high load conditions to meet the continuous operation and high reliability requirements of industrial power.

Commercial Buildings
In shopping malls, office buildings, and large commercial complexes, medium-voltage cables are used to connect transformers and distribution equipment, ensuring the safe and efficient operation of the power system and compliance with relevant electrical codes.

Substations
Medium-voltage cables are commonly used for internal equipment connections and power distribution in substations, possessing excellent voltage withstand and insulation properties to ensure long-term stable operation of the power system.

Electric Machines
MV cables are suitable for powering large motors, pump stations, and compressors, capable of withstanding frequent starts and high current surges, ensuring reliable equipment operation.
Customer Photos
Exporting to 80+ countries and regions, we bring proven global export experience and trusted wires & cables to customers worldwide.

plant equipment
Geritel Wire is a professional UL wire manufacturer. We are a wire and cable manufacturing factory with over 30 years of manufacturing experience, focusing on the research, development, production, and optimization of wires and cables.






Packaging Information
Our single core aluminum conductor MV-90 cable is commonly packaged on sturdy wooden reels to ensure safe transportation and easy handling, with standard options including small reels for shorter lengths and large reels for bulk orders, depending on quantity and cable size. Each reel is carefully wound and secured to prevent damage during transit, and clearly labeled with product specifications, length, and weight for easy identification. Custom packaging is also available upon request to meet specific project requirements or shipping conditions; please let us know if you have any special needs.

Small Wooden Reel

Large Wooden Reel

Large Wooden Reel
Global Certification
Geritel Wire Manufacturer holds 50+ international certifications, including UL, cUL, SAA, TUV, CE, VDE, ISO, and others. Our cables meet the highest global quality and safety standards.

VDE

UL

SAA

TUV

ISO
What are people saying about us
Our customers have consistently shared positive feedback about our cables and services. Here’s what they say about US:


Luis Fernando Pérez - Venezuela - Office Building Project
The wires are of very good quality. The cables need to pass through long pipes and corners, and the cables are very flexible. We also ordered fire-resistant wires, which have been tested by a testing agency and found to be without problems.


Thomas Baker - USA - Factory construction
GERITEL WIRE's engineering team was very professional. They offered suggestions based on our cable requirements, and we found more suitable cable models. Subsequent operation has been stable without any problems.


Ricardo José Herrera - Dominican - Hotel Project
Due to the tight schedule of the hotel project, we had to adjust the usage quantity several times. GERITEL WIRE supplier was very flexible in terms of delivery and packaging, with fast delivery times. The wire reels were clearly labeled, making on-site counting and distribution very convenient.
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